Assistant Manager – SMT
Vasai, Mumbai
• 5 - 13 years
Job Details
Educational Qualification
Required Skills & Competencies
Technical Skills
- Strong knowledge of SMT equipment and PCB assembly processes.
- Ability to read Gerber files, BOM, ECN/ECO documentation.
- Understanding of DFM guidelines, reflow profiling, stencil design.
Soft Skills
- Leadership and team-handling capabilities.
- Strong analytical and problem-solving skills (5Why, Fishbone, 7QC tools).
- Good communication and coordination with QA, PE, SCM, and maintenance teams.
- Data-driven approach and continuous improvement mindset.
Qualifications
- Diploma / B.E. / B.Tech in Electronics, Electrical, Industrial Engineering, Mechatronics, or related field.
- 5–10+ years of experience in SMT & PCB assembly; at least 2–3 years in a supervisory role.
- Knowledge of IPC standards (IPC-A-610, J-STD-001) preferred
Experience Required
5 - 13 years
Responsibilities
Key Responsibilities
A. SMT Line Management
- Oversee end-to-end SMT process:
- Solder paste printing
- SPI inspection
- Pick & place operations (Yamaha/Juki/ASM/Hanwha etc.)
- Reflow soldering
- AOI inspection
- X-ray (for BGA/QFN components)
- Ensure proper setup, program loading, feeder arrangement, and recipe management.
- Verify product quality through process parameters (paste volume, placement accuracy, reflow curve).
B. PCB Assembly & Manual Soldering
- Oversee THT (through-hole) assembly, hand soldering, wave solder, and conformal coating processes.
- Ensure IPC standards (IPC-A-610, J-STD-001) are followed.
- Monitor soldering defects and drive reduction activities.
C. New Product Introduction (NPI)
- Coordinate with R&D/PE for new product builds.
- Validate PCB design for manufacturability (DFM) including panelization, fiducials, stencil design, thermal balancing.
- Prepare process documents: WI, SOP, PFMEA, Control Plan, Process Flow.
D. Quality Control & Process Improvement
- Track and improve key KPIs:
- FPY (First Pass Yield)
- Placement accuracy
- Reflow solder quality
- Defect PPM (DPMO)
- SMT line OEE
- Drive root cause analysis for defects: tombstoning, solder bridges, BGA voids, insufficient solder, misalignment.
- Lead Lean/Kaizen projects (cycle time reduction, waste elimination).
E. Machine Maintenance & Uptime
- Ensure preventive and predictive maintenance of SMT machines, reflow ovens, printers, and AOI equipment.
- Troubleshoot equipment breakdowns and reduce downtime.
- Validate new machines, feeders, nozzles, and tooling.
F. Material Management
- Ensure correct handling of SMD components (moisture control, MSL, vacuum storage).
- Monitor feeder loading accuracy and reduce material loss/mixing.
- Track consumables (solder paste, stencil life, flux, cleaning solvents).
G. Team & Shift Management
- Manage line leaders, operators, technicians, and inspectors.
- Plan manpower for multiple SMT lines and shifts.
- Regular training on ESD, IPC standards, and process compliance.
H. Reporting & Documentation
- Maintain production logs, defect reports, OEE reports, shift handover notes.
- Ensure traceability of PCB lot numbers, machine logs, and reflow profiles.
- Support internal/external audits (ISO 9001, IATF, ESD audits).
Job Summary
We are seeking a skilled and experienced Assistant Manager – SMT to join our manufacturing operations team. The ideal candidate will be responsible for handling the complete SMT line setup, operation, and maintenance activities to ensure smooth production and high-quality PCB assemblies. The role demands strong technical expertise in SMT equipment, process control, and production efficiency.